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Exposed Aggregate Concrete: A Guide to Installation, Sealing, and Maintenance

Apr 3
Exposed aggregate concrete represents one of the most adaptable and visually appealing flooring options available to property owners today. This distinctive surface is created by removing the top layer of cement paste to reveal the stones, pebbles, and aggregates within the concrete mix. The result is a textured, non-slip surface that combines durability with aesthetic appeal, making it an excellent choice for driveways, pathways, pool decks, and patio areas.

The history of exposed aggregate dates back decades, but recent advancements in concrete technology have made it more accessible and versatile than ever before. Modern techniques allow for precise control over the finish, depth of exposure, and even the types of aggregates used, creating endless design possibilities. From subtle earth tones to striking multi-coloured stone mixes, exposed aggregate concrete can be customised to complement any architectural style or landscape design.
 


Benefits of Choosing Exposed Aggregate for Your Property

Exposed aggregate concrete offers exceptional durability compared to many alternative paving materials. The textured surface creates natural slip resistance, making it particularly valuable for pool surrounds, outdoor entertainment areas, and sloped driveways. This safety feature becomes even more important in wet conditions, providing secure footing when smooth surfaces might become hazardous.

The aesthetic versatility of exposed aggregate is another significant advantage. Property owners can select from various aggregate types, sizes, and colours to create unique finishes that enhance their home's exterior. Unlike plain concrete, which can look industrial and uninspiring, exposed aggregate adds visual interest and texture that enriches outdoor spaces. Additionally, this material requires minimal maintenance compared to pavers or natural stone, which often develop weed growth between joints or require regular sealing to maintain appearance.

The Installation Process Explained

The installation of exposed aggregate concrete follows a systematic process that begins with proper site preparation. This includes excavating the area to the required depth, installing a sub-base of compacted crushed rock, and placing edge formwork to contain the concrete. Adequate drainage must be considered during this stage to prevent future water pooling issues that could compromise the surface integrity or cause cracking during freeze-thaw cycles.

Once preparation work is complete, concrete mixed with selected aggregates is poured and screeded to the desired level. Timing is crucial in the next phase, where contractors must wait until the concrete reaches the perfect firmness before applying a surface retarder and beginning the exposure process. Too early, and the aggregates may sink; too late, and they become impossible to expose evenly. The exposure is typically achieved by gently washing away the top layer of cement paste with water, revealing the decorative aggregates beneath. After exposure, the concrete must cure properly for several days before it can handle foot or vehicle traffic.

How to Properly Seal Exposed Aggregate Surfaces

Sealing is perhaps the most essential step in protecting the beauty and longevity of exposed aggregate concrete. A high-quality sealer forms a protective barrier against stains, prevents moisture penetration, and enhances the natural colours of the aggregates. The Crommelin DiamondCoat Exposed Aggregate & Polished Concrete Sealer stands out as an excellent option, offering superior protection with a natural-looking finish that doesn't yellow over time.

Before applying any sealer, the concrete surface must be thoroughly cleaned and completely dry. Most professionals recommend waiting at least 28 days after installation before sealing new exposed aggregate concrete, allowing it to fully cure and release excess moisture. When applying sealer, thin, even coats work better than heavy applications, which can trap air bubbles or create an uneven finish. According to the Portland Cement Association, proper sealing can extend the life of decorative concrete by several years while maintaining its visual appeal.

Maintenance Tips for Lasting Beauty

Regular maintenance of exposed aggregate concrete is straightforward but essential for preserving its appearance and structural integrity. Basic care includes regular sweeping to remove debris and periodic washing with a garden hose or pressure washer on a low setting. Strong chemicals and harsh cleaning methods should be avoided as they can damage both the sealer and the concrete beneath.

Resealing should be performed every 2-3 years, or whenever water no longer beads on the surface—this indicates the previous sealer has worn away. Climate conditions will influence this timeline; properties in areas with extreme weather may require more frequent resealing. Addressing small cracks or damage promptly prevents more extensive repairs later. For stubborn stains, targeted cleaners designed specifically for exposed aggregate are more effective and less harmful than generic degreasers or acidic products that might etch the surface.

Common Problems and Solutions

Despite its durability, exposed aggregate concrete can develop issues over time. Efflorescence—white, powdery mineral deposits that appear on the surface—is among the most common complaints. This occurs when water moves through the concrete, bringing dissolved salts to the surface. The solution typically involves cleaning with a mild acid wash followed by thorough rinsing and resealing.

Surface scaling, where small flakes of concrete detach from the surface, often results from freeze-thaw cycles or improper curing. While minor scaling is primarily aesthetic, extensive scaling requires professional attention to prevent further deterioration. Colour fading can also occur, particularly in areas with intense sunlight. This can be minimised by choosing a UV-resistant sealer and reapplying it as needed. For all these issues, prevention through proper installation, adequate sealing, and regular maintenance proves far more cost-effective than repairs after problems develop.